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Excavator Safety Tips: Before, During and After Operation
Also known as diggers, excavators consist of a boom, dipper or stick, bucket, and cab on a rotating platform known as the upper structure or revolving frame. This upper structure sits on the top of an undercarriage with tracks or wheels. Excavators fall under the heavy equipment category and like any other heavy equipment, they are costly and hence, need to be safely operated and properly maintained so as to boost their life. If you are a contractor or a construction company owner or an excavator operator, then you might agree that adherence to the safety and maintenance tips not only keep the equipment in the good condition but give you peace of mind too that the equipment will not show signs of depreciation too early and can be used efficiently for years together with high uptime. Further, observance of safety tips can also increase job site safety. So what are these excavator safety tips? Well, here is a look at those excavator safety tips for before, during, and after the operation. Safety tips before the operation Read the operators’ manual to get familiar with the controls of the equipment. Read the warning labels and stickers as well as maintenance information, specification charts, and other important information posted around the machine. Visually inspect controls, engine compartment, undercarriage parts, hydraulic parts, and other parts and see that everything is in proper condition. Check that mirrors are clean and set properly. Check all the attachments of the excavator. See if everything is in its proper place. Check the track system as well before operating the excavator so that accidents can be prevented at the Jobsite. Walk around the equipment and check loose bolts, trash build-up, oil leaks, or damaged parts. Always ensure that all the safety equipment is working and clean. Make it a point to know and understand the width of the machine in order to maintain proper clearances from surrounding obstacles and obstructions. Switch on the key and check for any diagnostic codes or warning alerts that are active. Rectify the code before starting the operation. Test the equipment thoroughly before the operation to check its condition and effectiveness. Always use seat belts as they are provided for comfort and safety. Check with the concerned person if there are any underground lines or structures at the job site. Excavators should never be used too close to the edge of trench. Safety tips during operation Excavators have only one seat where the…
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Factors affecting the durability of excavators
According to statistical data, growth in demand for Earthmoving and Mining Equipment was almost 23%, wherein the growth of hydraulic excavators was almost 24% of it. Since the demand for construction equipment is increasing, it is essential to know which of these should be invested in. Excavators are equipment that is put to rough use because of the work that they are used for. These machines are used for a large variety of tasks - from digging trenches and holes to lifting waste and excavating mines. Excavators are used to fulfill a variety of contractor and industrial needs which include mining, road construction, building construction and demolitions. While the performance of the excavators is important, what is more, important is the durability of the equipment. Little differences in the quality of these machines make a huge difference in deciding the machine’s durability. There are a number of things to check when judging the durability of the excavators. Excavators should be purchased carefully keeping in mind the hazards caused by them in case of mishandling of the machine. Following are a few factors for you to judge the durability of excavators at the time of purchase of these machines : 1.Boom and arm : The most important factor while checking the durability of the excavator is to look for the boom and arm of the product. These are the parts that take up most of the hard work of the machine. All the booms and arms are covered by steel plates. However, the difference comes in the thickness of the plates. The thicker these plates, the more durable your machine is. It is necessary that these parts are nicely covered and even better if you could get a warranty for these parts while purchasing an excavator. 2. Wear plate between arm and bucket: Usually there is a lateral wear plate between the arm and bucket. If the excavator isn’t well designed, the plate would have to be cut off and re-built again. A wear plate that is well-made wears off less and is durable for a longer period of time. 3. Upper and lower frame: Another factor to look out for when purchasing a durable excavator is the strength of the frames of the machine. Since this equipment has a rough usage, the frame is put under a lot of stress. Hence, it is important to look out for frames that are designed well and have greater…
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Tips to Get the Most Out of Your Excavator Rock Breaker
The construction equipment industry in India is poised for good times ahead after surviving the present pandemic situation. In fact, as per the TechSci Research report i.e., India Construction Equipment Market by segment, product type, region, competition, forecast & opportunities, 2025, “Construction equipment industry in India is projected to cross $ 4.7 billion by 2025 on account of anticipated growth in the construction industry, increasing foreign investments and rising number of smart city projects in the country. Further, government initiatives focused on infrastructure development is also expected to boost the demand for various types of construction machines in India and same holds true for excavators. Best used for digging and moving large objects among various other tasks that they perform, excavators are widely used in Quarry, Urban construction, Infrastructure, house building, road construction, landscape engineering, mining and so on. They offer excellent performance and versatility at the jobsite due to the various attachments. In fact, it is these various useful excavator attachments that make them reliable enough to handle various tasks in different working environments. Also, these attachments add to the overall productivity of the excavators. Amongst the various attachments, excavator-mounted hydraulic rock breakers deserve a special mention. Also called as hydraulic hammers, rock breakers are best for breaking hard objects like rock, concrete, asphalt and other construction and aggregate materials. Rock breakers are powered by the hydraulic energy. A hydraulic hammer to break rocks and a robust housing bracket are two major components of the rock breakers. Getting the best out of your excavator rock breaker Excavator-mounted rock breakers are designed in such a way that they can withstand toughest operating conditions, However, their excessive usage can result in wear and tear. So, in order to achieve the most from the excavator-mounted rock breakers, their maintenance is very important as without that there might be project delays, wastage of time and money and the lifespan of the attachment may also reduce. So, here are some top tips through which you can get the optimal performance, increase the life of your excavator rock breaker and get the most out of it... Visual inspection is necessary: In order to check the rock breaker for any wear and tear, visual inspection after every use is a must. However, this step is often overlooked but this should not happen as thorough visual inspection, you can easily identify any worn or damaged components on time and prevent unexpected downtime. Hydraulic hoses, the breaker…
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How our SKT90S Truck and SY800C-10HD Excavator Work Together to Improve Efficiency?
Sometimes it so happens that there are a number of trucks at the construction site waiting to be loaded while the fuel continues to burn with machine hours ticking away and the costs increase with every passing minute. No haul trucks are made matching with excavators to optimize the cycle times. A lot of different factors have been involved that influence each operation’s unique needs. However, our SY800C-10HD excavator and SKT90S truck work extremely well together to decrease the operating expenses and increase efficiency on the site. The SY800C-10HD is one of our large hydraulic excavators with a displacement of 15.68L and an A-rated engine power of 506HP@1800 rpm. This one is built with greater strength to complement the high strength frame of SKT90S which effectively prevents the fatigue breakage of frames and reduces the overall stress level by almost 51% when compared with other mining trucks. The 76.2-ton excavator when paired with the 60-ton dumping truck yields an average cycle time of approximately a minute. The machine is well equipped to keep the haulers moving. Achieving efficiency is all about faster cycle times. The ideal rule for efficiency is almost 4 to 5 passes for loading a truck. This is helpful when aiming to achieve lower operational costs and lesser wear and tear of your machines. This way less fuel is burnt and the service intervals get slowed down. Sany’s SKT90S wide-body dump truck was independently developed by Sany Heavy Equipment integrating the technologies of the wide-body mining truck and classic mining truck. It offers the customers all new mining transport products of high-cost performance and high safety to avoid hazards at the construction site. Maneuverability can influence the viability of the SKT90S and SY800C-10HD on the site of construction. Since these are huge machines with a lot of features and technicalities, they have an edge over the smaller machines in terms of the number of passes required to get the job done. The SKT90S dumping truck comes with an intelligent electrical system that can troubleshoot some problems automatically and the 10” central control screen which is equipped with a reversing camera and a Bluetooth connection. Thus, it makes the machine compatible with an intelligent mine management system and hence making it easier to work with the excavators. The front oil and gas suspension of the truck is significantly improved from the earlier models reducing the occurrence of various faults and thus increasing the life of the vehicle. Due to the harsh working…
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What are the Maintenance Tips for Excavators?
Excavators are one of the most important machinery used for tasks like construction, mining, landscaping, etc. and these are available in a number of sizes and types. It is important to keep these machines in good working conditions because of their rough and regular usage. If the machine is not put under regular maintenance, it can cost you valuable time, money, and effort and can also decrease the lifespan of your machine.Here are a few tips on managing and maintaining your excavators for better durability : 1. Greasing: Grease is the fuel for the smooth functioning of the machines. Operators should grease all the pins and bushings of these types of equipment daily. If multiple people are operating a single machine, grease points should be marked so that the person who is using it should know where to apply the grease. While greasing is important, it should be kept in mind that even over greasing of the machine can be problematic. 2. Excavator’s oil: Oil is the fuel to keep the machinery alive. It is important to note the level of oil in the excavator. An excavator has an extremely diverse hydrodynamics framework which makes it difficult to utilize low-quality oil and can create difficult issues like water-powered disappointments. Make sure that the oil you use for your equipment is of great quality even if it is a bit costly as it will save up a huge chunk of money and effort in the long run. 3. Preventive Maintenance and Service: Getting your machines serviced regularly can increase the lifespan of your excavator. Also, when you keep the underside of your excavators clean, it becomes easier to spot spills and can help in the debasement of track segments. Both the large and the small parts of your excavator need proper care and service. 4. Regular inspection: Inspection of water tanks and fire extinguishers should be done consistently to ensure the smooth functioning of your excavators and to avoid any hazards on the construction site. 5. Picking the correct bucket attachments: Make sure that the bucket attachments that you pick out for your excavator match with the requirements of the excavator. The kind of bucket attachments can vary from standard, ditch, or even trench attachments and can be dependent on the way they will be used for unearthing. 6. Undercarriage and rubber track maintenance: Pay close attention to bolts, shoes, guards and tracks and replace these parts when needed.…
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Top Construction Equipment Used These Days
The world and technology, both, are improving day by day. With advancements in every field, the construction industry is also expected to grow by approximately 5.6%. The use of proprietary technology systems has made machines that are smarter and hence useful for smooth operation at the site. A major chunk of the money is spent on construction-related goods and services every year. Thus, the construction industry holds a critical place in the world economy. Here we are, listing the top construction equipment that is essential in today’s time : Excavators: Excavators are heavy construction equipments used for a number of tasks. The primary use of it is in excavation but they are used for several other tasks like landscaping, digging holes and trenches, demolition etc. It is one of the most used machines at the construction site which makes it an absolute essential when mentioning the top construction equipments of today’s time. Concrete Mixers: These are one of the most basic equipments used in construction. It is a device that homogeneously combines cement, aggregate and water to form concrete which is then used in the construction process. It speeds up the entire process and can be used for both small and large scale projects. Cranes: When talking about construction equipment, cranes are one of the oldest and most productives machines used in the process of construction. Simply put, it is used to move and lift heavy loads. These heavy machinery cranes are equipped with a hoist rope, wire ropes and sheaves. Piling Rigs: Piling rigs are equipment used to drill piles and diaphragm partitions into the soil to provide foundation support for buildings and other structures. Sany Piling Rigs(SR) are widely used in civil engineering, city construction, and railway piling construction. Almost all construction-related activities today are performed using piling rigs. Concrete Pumps: Concrete pumps are machines used for transferring liquid concrete where it is needed at the construction site. There are two types of concrete pumps mainly: stationary pumps and truck-mounted pumps. Stationary concrete pumps are used on most construction projects as they save time and effort. This type of concrete pump needs piping to be done separately. The truck-mounted pumps are larger units than stationary ones and are mainly used for large cons. The truck-mounted pumps are compact units and are mainly used at large construction sites to pump large volumes of concrete. Sany HBT concrete pump and SYG truck are mentioned for small construction projects. Sany’s HBT concrete pump and SYG truck-mounted…
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Safety Protocols While Working with a Mining Dump Truck
No matter where you’re working - whether on a mine site or a construction site, all safety procedures should be followed when working with a mining dump truck. Safety practices such as wearing the appropriate protective gear and reading the manual of the equipment before operation of the machine should be adhered to. Here are some tips to ensure safety while working with a mining dump truck: Regular Inspections: Daily inspection of the machines should be done. The pressure of the tires, suspension and lift cylinders should be regularly checked. The pins of the machines should be properly lubricated. Keeping the dump truck in proper condition is essential to ensure safe working conditions. Regular inspections of the machine will allow you to find any issues with the dump truck before any operation so as to avoid hazards at the construction site Electrical Safety: Wires that are lying loose on the ground can be a serious threat at the construction site. Checking for wires above the area before lifting the bed of the truck could prevent giving a shock to the dump truck operator. Another way to ensure the operator of the dump truck of the power lines is to have a person providing signals working with them. Such a person is known as a signaler. Also, the truck should not be moved while the bed is raised to avoid contact with electrical wires. On-Site Safety: It is important to ensure that on-site safety regulations are being followed. Safety equipment should also be kept within the reach of everybody at the site so that it can be easily accessed in case someone needs it. The alarm and warning lights should be used always when reversing or while entering the site of construction to ensure nobody gets hit. The operator shall also be wearing a protective vest and protective footwear so that his safety is in place. Precautions while offloading: One of the most important things to keep in mind while offloading from your truck is that the ground beneath the truck is levelled. When the bed is raised, the truck becomes unstable. Hence, it is essential to check whether you are on a surface that is levelled before raising the bed. Using firmly packed soil and gravel while offloading are the ideal options. Distribution of load: It is vital that the load is evenly distributed to ensure that the balance of the truck is maintained and is…
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Five factors to consider before selecting a crawler excavator
Also called crawling diggers or tracked excavators, crawler excavators are tracked vehicles that are used to dig, grade, load or move earth and large objects. Crawler excavators represent the majority of available models and are considered to be one of the fastest-selling earthmoving equipment in the country at the present. In fact, as per Off-Highway Research India, crawler excavators are expected to account for nearly 31 percent of the construction equipment market share by 2022. Thus, crawler excavators have a bright future ahead. Crawler excavators are largely used at construction sites for works such as digging trenches, holes and foundations as well as for handling materials, moving earth, demolition, dredging, etc. So, if as a contractor or construction company owner, you are also planning to buy a crawler excavator, then below are five factors that you should definitely consider... Ground conditions: Accessing ground conditions is extremely important while selecting the type of excavator needed at the jobsite. Generally, crawler excavators work very well when used for excavating, grading, and site development. For these applications, they can be fitted with various attachments. Some crawler excavators are even designed with reduced-tail-swing configurations which make them good for limited-space commercial or residential jobsites or new road and bridge construction projects. If the ground condition is loose or slurry, you should definitely select a long crawler excavator with a wider track shoe configuration for higher adaptability. Machine stability: This is another important factor to be considered before selecting any heavy equipment like a crawler excavator. Generally, crawler excavators are the best for heavy-duty digging and lifting applications as they can maintain great contact with the ground due to their tracked undercarriage, thereby, creating a stable machine (as against the wheel excavators that depend on their tires, a dozer blade, and outriggers for their stability). In fact, the tracks of the crawler excavator offer excellent traction and a good mass distribution over their entire contact surface. Transportation cost: Crawler excavators as against wheel excavators do not have wheels and hence, cannot be transported easily by road. So, if you need to move your crawler excavator between various jobsites, then you need to account for its transportation cost before only. In fact, for transportation, the crawler excavators need to be matched to appropriate-sized trailers. Thus, the transportation cost associated with a crawler excavator is high as compared to wheel excavators. However, in cases of usage of crawler excavator in…
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Uncovering the Benefits of Working with Trusted Mining Equipment Suppliers
The global economy is largely influenced by the mining industry directly or indirectly. Today, the industry has moved ahead of traditional practices and equipment to bring in more efficiency and sustainability. Taking the help of superior-quality mining equipment, the mining processes today are much safe and more secure. The credit goes to some of the best mining equipment manufacturers around the world that produce the finest mining equipment. Since mining often involves the extraction of elements from under deep layers of the earth, the quality of the equipment used is of prime importance. In this blog, we’ll discuss the crucial role equipment suppliers play in streamlined mining. Benefits of Working with Trusted Mining Equipment Suppliers Sourcing mining equipment from the right suppliers is a prime determinant of the rate and quality of execution. Here are some of the main benefits of working with renowned manufacturing names in the industry. 1. Priority in Manufacturing Quality Mining involves digging through layers of sand, soil, and hard rocks. In order to carry out such rigorous tasks, high-quality equipment and parts are essential. Without heavy-duty machinery, there would be a need for new equipment every other day. Choosing reliable and well-designed equipment can help operations become smoother, reduce downtime, and increase production rates. 2. Reliable and Efficient Service In case of minor mishaps like in the event of a breakdown, prompt, and reliable service from the manufacturer can significantly minimise downtime – not allowing any impact on production. A trusted equipment manufacturer can respond to any technical or operational query and resolve problems quickly. This is a major advantage over other unreliable manufacturers who may not have established customer service. 3. Cost Savings Not only do good quality mining equipment and parts save repurchasing costs, but they also cut down on maintenance costs. Since the top equipment manufacturers for the mining industry produce high-quality products, the chances of them getting damaged are quite low. Naturally, lower costs on repairs and upkeeps is directly proportional to profitability. 4. Access to Industry Expertise and Support Working with manufacturers who have been in the industry for years, it is natural that they come with considerable industrial knowledge. Besides, they can suggest or recommend equipment as per the stage of mining. 5. Improved Safety Standards Safety is quintessential in the mining industry. Since mines can be volatile, the equipment should not pose additional threats to the environment and workers. As…
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Why Investing in a High-Quality Crane is Worth It?
In the industries, logistics operation and construction site, you will need various equipment to complete your projects. This equipment makes the work faster and easier giving more accurate results than traditional manual methods. Cranes are used for multiple needs at job site, from weight lifting to moving materials horizontally, carnes are fit for a range of purposes. However, not all cranes are created equal neither all crane prices are same, so investing in high-quality cranes can make a significant difference in terms of safety, productivity, and overall crane price. In this blog, we will explore why investing in a high-quality crane is worth it and what the parameters you must keep in mind while purchasing one are. Reasons To Invest In High-Quality Crane: 1. Better Safety One of the reasons why you must consider a high-quality crane is it is designed with advanced safety features. It can handle counterweight, has automatic overload protection, and anti-two block systems, which can prevent accidents and injuries. A high-quality crane is designed with quality raw materials, ensuring it can withstand heavy loads and adverse weather conditions. Functional safety is key with modern cranes, as it typically operates in an area where jobsite is surrounded by people making safety a crucial point for any crane service provider. 2. Valuable Operational value Since newer models come with many upgrades and changes, it helps businesses to increase productivity and reduce downtime. No matter you are a contractor or a builder, investing in a modern crane that can perform a range of tasks, helps in enhancing the efficiency at a job site. Whether be it lifting or lowering heavy weight, or moving things around at a job site, a crane with advanced features can conduct the same work at better efficiency and at lower time than any crane which is not equipped with similar features. 3. Longevity A high-quality crane is designed to last, with durable materials and components that require less maintenance and repairs over time. This can result in significant cost savings in terms of repaid, and maintenance costs. Cranes with better fuel efficiency and higher resistance have the reliability that translates into longer shelf-life and higher profitability. A crane at affordable crane price with higher durability offers better ROI. It enhances the business opportunity for contractor or builder, as the crane can be reused multiple times. How To Define The Quality Of A Crane? From the above-mentioned points, it is…
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5 Tips to Consider Before Purchasing Mining Machinery
The mining machinery segment comprises equipment that is used at mining sites to increase the mining output and facilitate ease in raw material transportation and extraction. Typically, the mining machinery market can be majorly segmented by type (surface mining, underground mining and mineral processing equipment) and application (metal mining, mineral mining and coal mining). Since, there are a lot of equipment options available and the fact that mining machinery can greatly improve the quality of production, increase project efficiency, cost savings, profitability and safety at any job site, selecting the right mining machinery is very important. There are a number of factors that need to be considered. In order to help you pick the best-suited equipment for your requirement from various mining machinery manufacturers in India, here are 5 tips that you can consider... 1. Topography of the mining site: It is important to ascertain the mining site type like whether the site is uneven, rocky, hilly, or has loose soil, as this can help in selecting the appropriate equipment. Even the weather and climatic conditions matter a lot and should be considered. Heavy duty and weather-resistant equipment are necessary as moisture at the mining site can greatly impact the effectiveness of the equipment. 2. Safety of the job site and workers: There is no doubt that modern mining machines are safer than their previous counterparts but that does not mean that they are 100 per cent safe. Mining operations are undoubtedly dangerous operations and on top of it, there are always workers on the job site, so choosing a machine with the right safety features is important. Only equipment from mining machinery manufacturers in India should be selected that meets international safety standards. 3. Efficiency and reliability of the equipment: The ability of the mining equipment to extract materials with less energy per revolution can reduce the overall cost of the machinery and increase efficiency in the longer run. So, when looking for mining equipment, energy per revolution, impacts per minute, extraction time and faster cycle times with less effort should be considered. Further, choosing mining equipment with parts specifically designed for your operation and with exceptional ratings should be preferred as they increase the reliability of the equipment. Various modern equipment from mining machinery manufacturers in India offers better output as well as better rates and yields than the older models. 4. Cost of the equipment: The cost of the equipment is also an important consideration. Here, cost not only means…
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How excavators can improve project efficiency?
With the driving base and a boom arm with an attachment designed for digging, excavators are essentially heavy construction equipment that are used for digging and moving large objects among various other tasks that it performs. Since, they are heavy and specialised equipment, purchasing excavators involves huge sum of money and investment. Hence, construction companies as well as contractors always want to know that what benefits the equipment would offer at the jobsite and how it can improve their project efficiency. Well, they would be glad to know that definitely excavators are highly efficient as a single machine can perform various tasks. They are very versatile as well when attached with various attachments and can hugely save on the labour cost. So, although excavators are expensive, they can offer various advantages at the jobsite. Here is a look at how excavators can improve project efficiency... Excavators can perform multiple tasks at the construction site: There are a number of tasks that need to be performed in order to complete a project and contractors or construction companies often have to buy different equipment for different tasks which result in huge costs. However, excavators can solve this problem to a large extent by performing multiple tasks and not just one basic task. Excavators can help in digging trenches, moving large objects, lifting and placing of pipes, river dredging, demolition, landscaping, site grading among others. They can be easily employed in mining, real estate, infrastructure, urban development, general construction, and agriculture projects. So, whether you need to perform small-scale tasks such as digging, garden construction, agricultural site preparation, or perform large-scale tasks such as those that are needed to be performed at the construction site, excavators can make things easier. They can be fitted with various attachments like a grapple for land clearing, a bucket to dig foundation footings or trenches for underground utilities, a clamp for site prep projects, or a plate compactor to finish trenches among others. In short, Excavators can perform the role of a Hydraulic Crane, a Loader, a backhoe, a compactor & a drilling machine at the same site. Excavators can overcome the shortage of manual labour Excavators can reduce the need for costly manual labour at the jobsite and hence, help companies in overcoming the issue of manual labour shortage. Excavators can also speed up the work at the jobsite like digging the area by excavator can be much faster than employing manual labour for the same task. This way,…
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